MF000508 (1)

Tube Sheet & Waterbox Cladding

Long-term corrosion protection for tube sheets and water boxes exposed to aggressive water conditions.

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Corrosion in tube sheets and water boxes can reduce system efficiency, cause costly damage, and lead to unexpected downtime. Blygold’s proven cladding system provides long-term corrosion protection for equipment constructed with dissimilar metals, helping to extend equipment lifespan, maintain system performance, and reduce maintenance costs.

Tube Sheet & Waterbox Cladding

Blygold provides complete corrosion protection for tube sheets and water boxes through a unique combination of specialized products, proprietary surface preparation, and advanced application techniques.

Tube sheets and water boxes are highly susceptible to corrosion due to the combination of dissimilar metals and aggressive water conditions. Pitting corrosion around the tubes can quickly lead to refrigerant leaks, while corrosion of baffle plates and water boxes reduces system efficiency, shortens equipment lifespan, and increases maintenance costs.

Because of the complex construction of these components, conventional coating systems cannot provide reliable long-term protection. Blygold’s proven treatment process combines thorough surface preparation, specialized coating systems, and controlled application techniques to deliver durable corrosion protection, maintain system performance, and extend equipment service life.

Advantages

  • Prevents corrosion of tube sheets and water boxes
  • Unique products and application techniques
  • Seals and protects dissimilar metals
  • High chemical and mechanical resistance
  • Preventive protection for new equipment
  • Restores and protects corroded surfaces

Proven Long-Term Protection

Blygold’s corrosion protection system seals tube sheets and water boxes against aggressive water conditions with a smooth, chemically resistant coating that provides outstanding adhesion and long-term durability. The specialized surface preparation process ensures optimum coating adhesion while maintaining smooth flow surfaces and preserving system performance.

The combination of dust-free surface preparation and low-VOC coating technology makes the system suitable for both factory (OEM) application and on-site refurbishment. The result is a sustainable, cost-effective solution that extends equipment lifespan, reduces maintenance costs, and improves the long-term reliability of valuable HVAC/R equipment.

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Case studies
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Airports
Blygold is the premier choice for corrosion protection of climate systems in International airports worldwide.

Every year millions of passengers visit airports all over the world. These airport buildings need a well maintained air conditioning. It is essential for an healthy indoor air quality. At an ever increasing rate, corrosion occurs due to acid rain, discharge of kerosene, salty winds, industrial gasses and other aggressive exterior influences. Airports all over the world choose Blygold to protect their air-conditioning against corrosion. Blygold guarantees 100% protection, optimal efficiency, high reliability and an eco-friendly solution.
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Data Centres
Data centres offer data storage capacity for a variety of clients. Those centres are operational continuously as all that data must be available 24/7. Storing the data requires a large amount of servers which in turn requires enormous cooling capacity to keep working temperatures for the computers at an optimal level. A large number of chillers can therefore be found at such centres.
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Hospitals
Reliable HVAC systems are essential for healthcare facilities. Blygold protects HVAC equipment against corrosion, helping maintain indoor air quality, improve energy efficiency and ensure reliable performance in critical environments.
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Hotels
Blygold protects hotel HVAC systems against corrosion, extending equipment life, improving energy efficiency and reducing maintenance costs.
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Museums
Blygold is a leading choice for corrosion protection of climate systems in museums worldwide. Their solutions help maintain optimal air quality, energy efficiency, and long-lasting performance while protecting valuable artwork through reliable temperature, humidity, and air control. Blygold’s coatings reduce maintenance costs and provide durable protection against corrosion and air pollution.
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Office Buildings
Protect HVAC systems in office buildings from pollution, salt-laden air and corrosive contaminants. Blygold's corrosion protection solutions extend equipment life, improve energy efficiency and ensure reliable climate control
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Offshore & Marine
Blygold is the leading choice for corrosion protection and refurbishment in the offshore and maritime industry. Their safe, reliable, and sustainable solutions protect equipment from harsh conditions like seawater, salty winds, and industrial gases. By ensuring long-term performance and energy efficiency, Blygold helps reduce costs and improve safety.
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Powerplants
Power plants need durable, maintenance-friendly equipment to operate efficiently under extreme conditions. That’s why many power plants use Blygold’s corrosion protection coatings, such as Polual XT and Polual High Temp, which withstand temperatures up to 600°C. Blygold is a trusted choice for protecting heat exchangers used by leading power plant manufacturers worldwide.
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Sport Facilities
World famous sporting arenas have chosen Blygold as the no. 1 protection for their heat exchangers.

During sport events, sport arenas are subject to an extremely high usage. It is in these peak moments that everything has to be working perfect to make sure the visitors will not be exposed to unhealthy or unsafe situations. We are proud to work with sports facilities for world-famous teams including Arsenal, Chelsea, Manchester United and the Miami Dolphins.
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Transport & Construction
Blygold is the leading choice for corrosion protection in the transport and construction industry.

Trains, planes, loaders and excavators have to work to a tight schedule for long periods of time without stopping for service or maintenance. This usage and highly corrosive environment the equipment is subject to, demands a lot of the machines and their installations. Top materials are essential and good maintenance is an absolute must. Facility managers in the transport and construction business choose Blygold for their protection of condensers. Blygold guarantees lower energy consumption, low maintenance, optimal efficiency and sustainability.