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Finned Tube Coating

Finned tube heat exchangers are widely used in demanding industries such as power generation, offshore, petrochemical, and heavy processing.

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In harsh operating environments, they require effective corrosion protection to maintain heat transfer efficiency, prevent premature failure, and extend equipment lifespan. Blygold’s specialized coating systems provide long-lasting protection without compromising thermal performance.

Finned Tube Corrosion protection

Blygold coating systems for finned tube heat exchangers are specifically developed to provide long-term corrosion protection for L-foot, embedded, and extruded fin tubes while preserving their thermal performance. The coatings can be applied to individual finned tubes before bundle assembly or to fully assembled tube bundles. Using Blygold’s proprietary spray application technology, complete and uniform coverage is achieved, even in densely packed and difficult-to-access areas of the tube bundle.

Extensive laboratory and field testing has demonstrated that Blygold coatings have a negligible impact on heat transfer and pressure drop while providing outstanding resistance to corrosion, UV exposure, and aggressive chemical environments. This enables finned tube heat exchangers to maintain their thermal efficiency, reduce maintenance requirements, and significantly extend equipment lifespan.

Even in the most demanding industrial applications, including heat recovery systems operating in high-temperature exhaust gas streams, Blygold coatings deliver reliable long-term protection. They effectively protect aluminium fins and other vulnerable components against premature corrosion, helping to maximize equipment reliability, improve energy efficiency, and reduce lifecycle costs.

Blygold PoluAl 

Blygold PoluAl XT is our flagship aluminium-pigmented polyurethane heat exchanger coating, specifically developed to provide long-term corrosion protection for air-cooled RTPF (Round Tube Plate Fin) heat exchangers in HVAC/R systems. The coating is engineered to meet the demanding performance requirements of condensers and cooling coils operating in corrosive environments.

PoluAl XT offers outstanding chemical and UV resistance, excellent flexibility, and superior adhesion while maintaining optimal heat transfer. Its ultra-thin coating film minimizes air pressure drop and preserves the original performance and energy efficiency of the heat exchanger.

Combined with Blygold’s proven application techniques, PoluAl XT ensures complete and uniform coverage of the heat exchanger, delivering maximum corrosion protection, extended equipment lifespan, reduced maintenance costs, and reliable long-term HVAC/R performance.

High Temperatures

Blygold PoluAl High Temp is a thermally conductive, corrosion-resistant coating specifically developed to protect heat exchangers and metal surfaces operating under extreme temperatures. The coating withstands continuous temperatures of up to 550°C (1022°F) while providing long-term corrosion protection against aggressive environments and high-temperature degradation.

By preventing corrosion-related capacity loss and premature deterioration, Blygold PoluAl High Temp helps maintain heat transfer efficiency, maximize heat recovery, and extend the service life of high-temperature heat exchangers. Applied by qualified Blygold specialists using proven application techniques, the coating delivers reliable long-term performance, improved equipment reliability, and reduced maintenance requirements, even in the harshest industrial environments.

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Advantages

  • High chemical resistance
  • Withstands continuous temperatures up to 550°C (1022°F)
  • Extends equipment lifespan by up to 3×
  • Negligible impact on pressure drop
  • Suitable for factory and on-site application
  • Thermally conductive corrosion protection
  • Solvent-free and water-based

Products

Blygold offers a comprehensive range of protective coating systems tailored to the specific requirements of every application. Our products are developed to deliver long-term corrosion protection for HVAC/R heat exchangers, combining outstanding performance with energy efficiency and low lifecycle costs. The portfolio includes both solvent-based and VOC-free, water-based coatings, providing sustainable solutions for a wide range of operating environments and customer requirements.

Case Studies
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Airports
Blygold is the premier choice for corrosion protection of climate systems in International airports worldwide.

Every year millions of passengers visit airports all over the world. These airport buildings need a well maintained air conditioning. It is essential for an healthy indoor air quality. At an ever increasing rate, corrosion occurs due to acid rain, discharge of kerosene, salty winds, industrial gasses and other aggressive exterior influences. Airports all over the world choose Blygold to protect their air-conditioning against corrosion. Blygold guarantees 100% protection, optimal efficiency, high reliability and an eco-friendly solution.
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Data Centres
Data centres offer data storage capacity for a variety of clients. Those centres are operational continuously as all that data must be available 24/7. Storing the data requires a large amount of servers which in turn requires enormous cooling capacity to keep working temperatures for the computers at an optimal level. A large number of chillers can therefore be found at such centres.
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Hospitals
Reliable HVAC systems are essential for healthcare facilities. Blygold protects HVAC equipment against corrosion, helping maintain indoor air quality, improve energy efficiency and ensure reliable performance in critical environments.
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Museums
Blygold is a leading choice for corrosion protection of climate systems in museums worldwide. Their solutions help maintain optimal air quality, energy efficiency, and long-lasting performance while protecting valuable artwork through reliable temperature, humidity, and air control. Blygold’s coatings reduce maintenance costs and provide durable protection against corrosion and air pollution.
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Hotels
Blygold protects hotel HVAC systems against corrosion, extending equipment life, improving energy efficiency and reducing maintenance costs.
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Office Buildings
Protect HVAC systems in office buildings from pollution, salt-laden air and corrosive contaminants. Blygold's corrosion protection solutions extend equipment life, improve energy efficiency and ensure reliable climate control
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Offshore & Marine
Blygold is the leading choice for corrosion protection and refurbishment in the offshore and maritime industry. Their safe, reliable, and sustainable solutions protect equipment from harsh conditions like seawater, salty winds, and industrial gases. By ensuring long-term performance and energy efficiency, Blygold helps reduce costs and improve safety.
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Powerplants
Power plants need durable, maintenance-friendly equipment to operate efficiently under extreme conditions. That’s why many power plants use Blygold’s corrosion protection coatings, such as Polual XT and Polual High Temp, which withstand temperatures up to 600°C. Blygold is a trusted choice for protecting heat exchangers used by leading power plant manufacturers worldwide.
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Sport Facilities
World famous sporting arenas have chosen Blygold as the no. 1 protection for their heat exchangers.

During sport events, sport arenas are subject to an extremely high usage. It is in these peak moments that everything has to be working perfect to make sure the visitors will not be exposed to unhealthy or unsafe situations. We are proud to work with sports facilities for world-famous teams including Arsenal, Chelsea, Manchester United and the Miami Dolphins.
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Transport & Construction
Blygold is the leading choice for corrosion protection in the transport and construction industry.

Trains, planes, loaders and excavators have to work to a tight schedule for long periods of time without stopping for service or maintenance. This usage and highly corrosive environment the equipment is subject to, demands a lot of the machines and their installations. Top materials are essential and good maintenance is an absolute must. Facility managers in the transport and construction business choose Blygold for their protection of condensers. Blygold guarantees lower energy consumption, low maintenance, optimal efficiency and sustainability.