Air Cooled HX Coating

HVAC Coil Coating (RTPF)

Blygold coatings provide long-term corrosion protection for RTPF (Round Tube Plate Fin) heat exchangers in HVAC/R systems.

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The advanced coating creates a durable barrier against corrosive environments without affecting heat transfer or increasing pressure drop. Suitable for both OEM and on-site applications, Blygold coatings help prevent corrosion, improve energy efficiency, extend equipment lifespan, and reduce maintenance costs.

RTPF heat exchanger coating

Blygold coatings provide outstanding long-term corrosion protection for RTPF (Round Tube Plate Fin) heat exchangers used in HVAC/R systems. The advanced coating forms a durable protective barrier that seals the heat exchanger from corrosive environments without reducing heat transfer efficiency or increasing pressure drop. The coating system can be applied both during manufacturing (OEM) and on existing equipment on-site, providing reliable protection throughout the entire lifecycle of the heat exchanger. With specialized coating technologies and proven application procedures, Blygold helps prevent corrosion-related HVAC failures, extend equipment lifespan, improve energy efficiency, and reduce maintenance costs.

Specialized corrosion protection

For more than 50 years, Blygold has specialized exclusively in HVAC corrosion protection. Our innovative coating systems are specifically developed to protect heat exchangers from the damaging effects of corrosive environments. Corrosion mechanisms such as galvanic corrosion and pitting corrosion rapidly reduce heat transfer efficiency, leading to higher energy consumption, lower system performance, refrigerant leaks, and premature equipment failure. Blygold’s proven coating technology effectively prevents these issues while maintaining the thermal performance of the heat exchanger.

Focus on prevention

As HVAC systems continue to evolve, modern heat exchangers have become more compact and efficient through innovations such as enhanced fins, higher fin densities, adiabatic cooling systems, and microchannel heat exchangers. While these technologies improve thermal performance, they also increase the sensitivity of heat exchangers to contamination and corrosion.

Preventive corrosion protection is therefore essential to maximize the lifespan and performance of HVAC equipment. Blygold’s specialized coating systems protect vulnerable heat exchangers against aggressive environments, helping to prevent refrigerant leaks, unnecessary energy consumption, costly repairs, and premature replacement. Because modern heat exchangers feature complex geometries and require maximum heat transfer efficiency, they demand specialized coating technologies and application methods. Blygold combines decades of expertise with proven application procedures to deliver long-lasting protection without compromising system performance.

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Blygold PoluAl XT

Blygold PoluAl XT is our flagship aluminium-pigmented polyurethane heat exchanger coating, specifically developed to provide long-term corrosion protection for air-cooled RTPF (Round Tube Plate Fin) heat exchangers in HVAC/R systems. The coating is engineered to meet the demanding performance requirements of condensers and cooling coils operating in corrosive environments.

PoluAl XT offers outstanding chemical and UV resistance, excellent flexibility, and superior adhesion while maintaining optimal heat transfer. Its ultra-thin coating film minimizes air pressure drop and preserves the original performance and energy efficiency of the heat exchanger.

Combined with Blygold’s proven application techniques, PoluAl XT ensures complete and uniform coverage of the heat exchanger, delivering maximum corrosion protection, extended equipment lifespan, reduced maintenance costs, and reliable long-term HVAC/R performance.

Blygold PoluAl WB

Blygold PoluAl WB is a water-based heat exchanger coating developed to provide long-term corrosion protection for HVAC/R heat exchangers. The coating contains advanced corrosion inhibitors and a high concentration of aluminium pigments to maximize diffusion resistance and thermal conductivity. Its excellent wetting properties ensure superior adhesion, even on hydrophobic surfaces, making it significantly more surface tolerant than conventional water-based coatings.

PoluAl WB delivers outstanding corrosion resistance, excellent UV durability, and long-lasting protection while maintaining the heat transfer efficiency and performance of condensers, cooling coils, and other air-cooled heat exchangers.

HVAC corrosion protection

For more than 50 years, Blygold has been a global leader in HVAC corrosion protection. Our coating systems are specifically engineered to protect heat exchangers from corrosion caused by dissimilar metals, moisture, salt, chemicals, and airborne contaminants. Designed to maintain optimal heat transfer and energy efficiency, Blygold coatings help extend equipment lifespan, reduce maintenance costs, and prevent premature HVAC system failures.

The success of Blygold’s coating technology is based on its unique combination of an ultra-thin coating film, outstanding UV and chemical resistance, and proprietary application techniques that ensure complete and durable coverage. Today, Blygold coatings are trusted worldwide and have been successfully applied to prestigious projects, including the Queen Mary 2, Palm Jumeirah, and London Heathrow Airport, protecting HVAC systems in some of the world’s most demanding environments.

  • Prevents corrosion
  • Unique coating technology and application methods
  • Extends equipment lifespan by up to 3× (of: Triples equipment lifespan)
  • Saves up to 30% on energy costs
  • Suitable for all types of air-cooled heat exchangers
  • Tested for over 11,000 hours in salt spray testing
  • Suitable for factory and field application
  • Solvent-free and water-based

Products

All Blygold coating systems are tailored to meet the specific requirements of every application. Our product range is designed to deliver long-lasting corrosion protection for HVAC/R heat exchangers, combining outstanding performance with energy efficiency and cost-effective lifecycle protection. Blygold offers both solvent-based and VOC-free, water-based coatings, providing sustainable solutions for a wide range of operating environments and customer requirements.

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Case studies
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Hospitals
Reliable HVAC systems are essential for healthcare facilities. Blygold protects HVAC equipment against corrosion, helping maintain indoor air quality, improve energy efficiency and ensure reliable performance in critical environments.
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Data Centres
Data centres offer data storage capacity for a variety of clients. Those centres are operational continuously as all that data must be available 24/7. Storing the data requires a large amount of servers which in turn requires enormous cooling capacity to keep working temperatures for the computers at an optimal level. A large number of chillers can therefore be found at such centres.
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Airports
Blygold is the premier choice for corrosion protection of climate systems in International airports worldwide.

Every year millions of passengers visit airports all over the world. These airport buildings need a well maintained air conditioning. It is essential for an healthy indoor air quality. At an ever increasing rate, corrosion occurs due to acid rain, discharge of kerosene, salty winds, industrial gasses and other aggressive exterior influences. Airports all over the world choose Blygold to protect their air-conditioning against corrosion. Blygold guarantees 100% protection, optimal efficiency, high reliability and an eco-friendly solution.
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Hotels
Blygold protects hotel HVAC systems against corrosion, extending equipment life, improving energy efficiency and reducing maintenance costs.
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Museums
Blygold is a leading choice for corrosion protection of climate systems in museums worldwide. Their solutions help maintain optimal air quality, energy efficiency, and long-lasting performance while protecting valuable artwork through reliable temperature, humidity, and air control. Blygold’s coatings reduce maintenance costs and provide durable protection against corrosion and air pollution.
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Office Buildings
Protect HVAC systems in office buildings from pollution, salt-laden air and corrosive contaminants. Blygold's corrosion protection solutions extend equipment life, improve energy efficiency and ensure reliable climate control
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Offshore & Marine
Blygold is the leading choice for corrosion protection and refurbishment in the offshore and maritime industry. Their safe, reliable, and sustainable solutions protect equipment from harsh conditions like seawater, salty winds, and industrial gases. By ensuring long-term performance and energy efficiency, Blygold helps reduce costs and improve safety.
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Powerplants
Power plants need durable, maintenance-friendly equipment to operate efficiently under extreme conditions. That’s why many power plants use Blygold’s corrosion protection coatings, such as Polual XT and Polual High Temp, which withstand temperatures up to 600°C. Blygold is a trusted choice for protecting heat exchangers used by leading power plant manufacturers worldwide.
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Sport Facilities
World famous sporting arenas have chosen Blygold as the no. 1 protection for their heat exchangers.

During sport events, sport arenas are subject to an extremely high usage. It is in these peak moments that everything has to be working perfect to make sure the visitors will not be exposed to unhealthy or unsafe situations. We are proud to work with sports facilities for world-famous teams including Arsenal, Chelsea, Manchester United and the Miami Dolphins.
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Transport & Construction
Blygold is the leading choice for corrosion protection in the transport and construction industry.

Trains, planes, loaders and excavators have to work to a tight schedule for long periods of time without stopping for service or maintenance. This usage and highly corrosive environment the equipment is subject to, demands a lot of the machines and their installations. Top materials are essential and good maintenance is an absolute must. Facility managers in the transport and construction business choose Blygold for their protection of condensers. Blygold guarantees lower energy consumption, low maintenance, optimal efficiency and sustainability.