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Tube sheet Coating
 
 
 
 
 


Problem

Tube sheets and water boxes are subject
to severe corrosion due to the construction
with dissimilar metals and corrosive water.
The pitting corrosion around the tubes will
rapidly create leakages while corrosion of
baffle plates and water boxes results in
early replacements and severe capacity
loss.

Simply applying a coating will not
prevent this due to the complexity of the construction. A special procedure must be
followed to ensure the coating system will
protect the valuable equipment for many
years.



 Why use Blygold Tube sheet coating?
 
• Corrosion causes leakages and capacity loss
• Corrosion results in early replacement or re
tubing
 
Solution
 
Blygold protects tube sheets and water boxes
from leakages and prevents early replacements.
The dissimilar metals of the tube and sheet are
sealed from the corrosive environment by means
of a smooth and resistant coating.
The special pretreatment ensures perfect
adhesion, smooth surfaces, prevents pressure
drop and guarantees an extra protection at
critical areas.
The dust free blasting and VOC coating makes
the treatment suitable for both factory and site
application. Reconstruction of severely corroded
baffle plates prevents capacity loss.

 
 
  
 
 
  

Application information

1 Draining water, dismounting boxes.

2 Tube end facing. Creating smoother transfer from tube to sheet.initiate coating failure and corrosion.coatingoptimal underwater corrosion protection. Applied in 4 layers with different colors to enable visual quality control and layer thickness control.

3 De-burr and round edges. Remove sharp edges and cavities which may

4 Dust free blasting. Create surface roughness for optimal adhesion of protective

5 Tube cleaning. Mechanical removal of pollution

6 Coating application . Modified epoxy coating with aluminum pigmentation for

7 Dry layer thickness checks.

8 Remounting water boxes. Seal renewal, bold lubrication, controlled bold tightening.

9 Insulation replacements

 

Technical information
Treatment:
Blygold Tube Sheet coating
Coating type:
Two-pack, surface tolerant, high solid epoxy mastic coating
Color:
Grey
Pretreatment:
See Application information
Layer Thickness
4 x 150 μm
Water Resistance
Excellent
Abrasion Resistance
Excellent
Solvent Resistance
Good
Chemical Resistance
Good
Flexibility
Good

 Leaflet Tube sheet coating